Polyurethane-Coated Mining Screen (Steel/S.S. Core) – 2-25mm Holes, Metal/PU Hooks, Ando Tufflex Replacement
Product Introduction
Huatao’s Polyurethane-Coated Mining Screen is a high-performance solution designed to directly replace Ando Tufflex screens, combining durability and precision for demanding industrial environments. At its core, the screen features a robust steel or stainless steel framework, ensuring exceptional tensile strength to withstand heavy loads and high-frequency vibrations common in mining operations. The screen is available with 2-25mm holes—customizable to specific size requirements—to accommodate diverse material separation needs, from fine ore particles to coarser aggregates.
As a trusted manufacturer of comprehensive mining machinery accessories, Huatao engineers this screen for universal compatibility, ensuring it integrates seamlessly with existing screening equipment, conveyor systems, and processing lines. Whether deployed in small-scale quarries or large-scale mining complexes, this screen is built to align with industry standards, reducing the need for costly modifications or equipment overhauls. Its design prioritizes reliability, making it a cost-effective alternative to Ando Tufflex without compromising on performance.
Product Advantages
Eliminates Pegging and Blinding for Uninterrupted Efficiency
A key standout feature is its ability to prevent pegging (material lodging in holes) and blinding (fine particles clogging the screen surface). This is achieved through the smooth, low-friction polyurethane coating, which minimizes material adhesion and allows for consistent throughput—even with wet, sticky, or abrasive materials. The result is reduced downtime for manual cleaning, ensuring continuous operation and higher productivity.
Effortless Installation and Maintenance with Versatile Hooks
Equipped with either metal or polyurethane hooks, the screen offers flexible mounting options to suit different equipment setups. Metal hooks provide superior strength for heavy-duty applications, while polyurethane hooks reduce noise and vibration during operation, extending the lifespan of both the screen and adjacent machinery. Installation is streamlined, requiring minimal tools and labor, while replacement is quick—critical for minimizing production halts in time-sensitive mining operations.
Durable Construction for Long-Term Cost Savings
The combination of a steel/stainless steel core and polyurethane coating delivers exceptional wear resistance, outperforming traditional metal screens in abrasive environments. This durability translates to a longer service life, reducing the frequency of replacements and lowering overall maintenance costs. The screen also withstands corrosion from moisture, chemicals, and mineral-rich materials, making it suitable for both dry and wet screening applications.
Applicable Range
This polyurethane-coated mining screen is ideally suited for a wide array of industries, with a primary focus on:
Mining Operations: Efficiently separates ore, coal, and minerals during extraction and processing, ensuring consistent particle size for downstream crushing or beneficiation.
Ore Processing Plants: Handles high-volume material flows in mineral dressing, where precise sizing is critical for optimizing recovery rates.
Quarrying and Aggregate Production: Screens gravel, limestone, and construction aggregates to meet strict quality standards for building materials.
Recycling Facilities: Separates recyclable metals, concrete rubble, and waste materials, thanks to its resistance to corrosion from contaminants.
Complemented by Huatao’s full range of mining accessories—including screen panels, conveyor belts, and wear parts—this screen can be paired with tailored solutions to address unique operational challenges. Whether clients need to upgrade aging equipment, scale production, or adapt to new material types, Huatao’s expertise ensures a customized approach to meet specific performance and budget requirements.
Data Sheet
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| Parameter | Details | Additional Information |
| Material | Steel wire or stainless steel wire inside, polyurethane outside | The inner steel wire/stainless steel wire ensures high tensile strength and structural stability; the outer polyurethane provides excellent wear resistance, corrosion resistance and impact resistance. |
| Wire Diameter | Minimum 1.5 mm | The wire diameter can be adjusted according to specific application requirements, and thicker wire diameters are available for scenarios requiring higher load - bearing capacity. |
| Hole Type | Square or or customized as required | Square holes are suitable for materials with uniform particle size, ensuring accurate screening; rectangular holes are suitable for long strip or irregular materials, improving the passing rate. |
| Hole Size | 2 mm - 25 mm, or customized as required | Hole sizes beyond the range of 2 - 25 mm can be customized to meet the unique material classification needs in different industries, such as ultra - fine particle screening or large block material separation. |
| Hook Type | Metal hook or polyurethane hook | Metal hooks have high strength and durability, suitable for heavy - duty and high - vibration working conditions; polyurethane hooks have good elasticity and wear resistance, reducing noise during installation and use, and are easy to replace. |
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Polyurethane-Coated Mining Screen (Steel/S.S. Core, 2-25mm Holes) – No Pegging/Blinding, Easy Installation With Metal/PU Hooks, Replaces Ando Tufflex Images
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